climate control FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

Electronic Engine Controls - 2.0LDuratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-14B
Electronic Engine Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V 303-14C
Automatic Transmission/Transaxle Automatic Transmission/Transaxle - Vehicles With: 5-Speed Automatic
Transaxle - AW55 AWD 307-01A
Automatic Transmission/Transaxle - Vehicles With: 6-Speed Automatic
Transaxle - 6DCT450, LHD
4WD/RHD 4WD 307-01B
Automatic Transmission/Transaxle External Controls 307-05
Manual Transmission/Transaxle, Clutch and
Transfer Case Four-Wheel Drive Systems 308-07
Exhaust System Exhaust System - 2.0L Duratorq-TDCi (DW) Diesel 309-00
Fuel System - General Information Fuel Tank and Lines 310-01
Speed Control 310-03
GROUP 4 Electrical
Climate Control System
Climate Control 412-01
Auxiliary Climate Control 412-02
Instrumentation and Warning Systems Instrument Cluster 413-01
Horn 413-06
Warning Devices 413-09
Parking Aid 413-13
Battery and Charging System Battery, Mounting and Cables 414-01 Generator and Regulator
414-02
Information and Entertainment Systems Information and Entertainment System 415-01
Lighting Exterior Lighting 417-01
Interior Lighting 417-02
Daytime Running Lamps (DRL) 417-04
Electrical Distribution Module Communications Network 418-00
Electronic Feature Group Anti-Theft - Active 419-01
Multifunction Electronic Modules 419-10
GROUP 5 Body and Paint
Body and Paint
Rear View Mirrors 501-09
Seating 501-10
Glass, Frames and Mechanisms 501-11
Instrument Panel and Console 501-12
Handles, Locks, Latches and Entry Systems 501-14
Wipers and Washers 501-16
Safety Belt System 501-20A
Supplemental Restraint System 501-20B
GROUP 7 General Wiring
Information
Wiring Information
General Information 700-00
Fuse and Relay Information 700-01
Power Distribution 700-02
Grounding Strategy 700-03
Electrical Connectors 700-04
Index
2011.0 Kuga
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Description
Position
Electrical potential
1
System
2
Sub-system
3
Function
4 and 5
Some circuit codes also have a suffix. Suffices are used when parts of a circuit are separated with a connector.
Position 1: Potential
Description
Code
GND (ground)
G
Standard voltage
S
Higher than standard voltage
H
Changing or switched
C
Variable signal
V
Lower than standard voltage
L
Return or reference
R
Drain wire
D
Any of the above with a temporary function
Z
Position 2: System
Description
Code
Power convenience
A
Circuit protection
B
Chassis
C
Electrical distribution
D
Diagnostic bus
E
Climate control
F
Information and entertainment
G
Heating
H
Supplemental restraints
J
Windshield wipers and washers
K
Lighting
L
2011.0 Kuga 100-00-3
100-00- 3
General Information
100-00- 3
DESCRIPTION AND OPERATION
Circuit Code
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Description
Sub-system Code
System Code
Diagnostic bus - audio communications protocol
A
E
Diagnostic bus - alternator
B
E
Diagnostic bus - CAN (controller area network)
C
E
Diagnostic bus - diagnostic connector link
D
E
Diagnostic bus - International Standards Organiza-
tion
E
E
Diagnostic bus - SCP (standard corporate protocol)
G
E
Climate control module
A
F
Climate control module
B
F
Auxiliary climate control
C
F
Instrument cluster, information and message
center, tachograph
A
G
Instrument cluster, information and message
center, tachograph
B
G
Instrument cluster, information and message
center, tachograph
C
G
Instrument cluster, information and message
center, tachograph
E
G
Instrument cluster
G
G
Instrument cluster, information and message
center, tachograph
H
G
Horn
J
G
Navigation
K
G
Anti-theft
L
G
Audible warnings and indicators
M
G
Parking aid
N
G
Vehicle emergency monitoring
P
G
Auxiliary climate control
A
H
Heated windshield, rear window, mirrors, washer
jets
B
H
Heated seats
C
H
RCM (restraints control module), air bag module,
side air curtain module
A
J
Windshield wipers and washers, rear window wiper
and washer, headlamp washers
A
K
Interior lamps, courtesy lamps
B
L
Interior lamps, courtesy lamps
C
L
2011.0 Kuga 100-00-5
100-00- 5
General Information
100-00- 5
DESCRIPTION AND OPERATION
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GROUP
Electrical
4
SECTION TITLEPAGE
Climate Control System Climate Control.................................................................\
.............................................412 -01
Auxiliary Climate Control.................................................................\
...............................412-02
Instrumentation and Warning Systems Instrument Cluster.................................................................\
.........................................413- 01
Horn........................................................................\
....................................................... 413-06
Warning Devices.................................................................\
...........................................413-0 9
Parking Aid.....................................................................\
................................................ 413-13
Battery and Charging System Battery, Mounting and Cables..................................................................\
......................414-01
Generator and Regulator...............................................................\
................................414-02
Information and Entertainment Systems Information and Entertainment System..................................................................\
........415-01
Lighting Exterior Lighting................................................................\
.............................................41 7-01
Interior Lighting................................................................\
..............................................4 17-02
Daytime Running Lamps (DRL).................................................................\
....................417-04
Electrical Distribution Module Communications Network.................................................................\
................418-00
Electronic Feature Group Anti-Theft - Active..................................................................\
........................................419- 01
Multifunction Electronic Modules.................................................................\
..................419-10
2011.0 Kuga
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SECTION 412-01 Climate Control
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
412-01-3
Climate Control — LHD 4WD/LHD FWD, Vehicles Without: Air Conditioning ....................
412-01-5
Climate Control — RHD 4WD/RHD FWD, Vehicles Without: Air Conditioning ..................
412-01-7
Climate Control — 2.5L Duratec (147kW/200PS) - VI5, LHD 4WD, Vehicles With: Manual
Temperature Control ........................................................................\
.................................
412-01-9
Climate Control — 2.5L Duratec (147kW/200PS) - VI5, LHD 4WD, Vehicles With: Automatic
Temperature Control ........................................................................\
.................................
412-01-11
Climate Control — 2.0L Duratorq-TDCi (100kW/136PS) - DW, LHD 4WD/LHD FWD,
Vehicles With: Manual Temperature Control .....................................................................
412-01-13
Climate Control — 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, LHD 4WD/LHD FWD,
Emission Requirements: Stage V, Vehicles With: Manual Temperature Control ..............
412-01-15
Climate Control — 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, LHD 4WD/LHD FWD,
Emission Requirements: Stage V, Vehicles With: Automatic Temperature Control ..........
412-01-17
Climate Control — 2.5L Duratec (147kW/200PS) - VI5, RHD 4WD, Vehicles With: Manual
Temperature Control ........................................................................\
.................................
412-01-19
Climate Control — 2.5L Duratec (147kW/200PS) - VI5, RHD 4WD, Vehicles With: Automatic
Temperature Control ........................................................................\
.................................
412-01-21
Climate Control — 2.0L Duratorq-TDCi (100kW/136PS) - DW, RHD 4WD/RHD FWD,
Vehicles With: Automatic Temperature Control ................................................................
412-01-23
Climate Control — 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, RHD 4WD/RHD FWD,
Emission Requirements: Stage V, Vehicles With: Automatic Temperature Control ..........
412-01-25
Climate Control — 2.0L Duratorq-TDCi (100kW/136PS) - DW, RHD 4WD/RHD FWD,
Vehicles With: Manual Temperature Control .....................................................................
412-01-27
Climate Control — 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, RHD 4WD/RHD FWD,
Emission Requirements: Stage V, Vehicles With: Manual Temperature Control ..............
ELECTRICAL CONNECTORS 412-01-29
Air Conditioning (A/C) Clutch Relay........................................................................\
...........
412-01-29
Air Conditioning (A/C) Cycling Switch ........................................................................\
........
412-01-29
Air Conditioning (A/C) Dual Pressure Switch .....................................................................
412-01-30
Air Conditioning (A/C) Pressure Transducer ......................................................................
412-01-30
Ambient Air Temperature Sensor ........................................................................\
...............
412-01-30
Blower Motor ........................................................................\
...............................................
412-01-30
Blower Motor ........................................................................\
...............................................
412-01-30
Blower Motor Control Module ........................................................................\
.....................
412-01-31
Blower Motor Relay ........................................................................\
....................................
412-01-31
Blower Motor Resistor ........................................................................\
................................
412-01-31
Center Register Air Discharge Temperature Sensor ..........................................................
412-01-1
Climate Control
412-01- 1
.
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412-01-31
Center Register Air Discharge Temperature Sensor ..........................................................
412-01-32
Climate Control Module ........................................................................\
..............................
412-01-32
Climate Control Module ........................................................................\
..............................
412-01-32
Climate Control Module ........................................................................\
..............................
412-01-33
Climate Control Module ........................................................................\
..............................
412-01-33
Clutch and Clutch Field Coil........................................................................\
.......................
412-01-33
Clutch and Clutch Field Coil........................................................................\
.......................
412-01-34
Clutch and Clutch Field Coil — D ........................................................................\
...............
412-01-34
Clutch and Clutch Field Coil — D ........................................................................\
...............
412-01-34
Defrost Vent/Register Blend Door Actuator ........................................................................\
412-01-34
Footwell Air Discharge Temperature Sensor ......................................................................
412-01-34
Footwell Air Discharge Temperature Sensor ......................................................................
412-01-35
Footwell Vent/Duct Blend Door Actuator ........................................................................\
....
412-01-35
In-Vehicle Temperature Sensor ........................................................................\
..................
412-01-35
Recirculation Blend Door Actuator ........................................................................\
.............
412-01-35
Recirculation Blend Door Actuator ........................................................................\
.............
412-01-36
Sunload Sensor ........................................................................\
..........................................
412-01-36
Temperature Blend Door Actuator LH ........................................................................\
........
412-01-36
Temperature Blend Door Actuator RH........................................................................\
........
412-01- 2
Climate Control
412-01- 2
.
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15-FA18
25.0
FWK
RD
30-DA25
5C102
P
(+)
BATTER
+F100 10A
0.50
WA
BK-BU
31S-FA23
C102
+
F11 20A
BB03
.
32
C95
0.35
WA
GN-BK
15-DA415-FA13S48
B+1
29S-LE10AS5
8-FC10
C10314
C1-5
C1-1C1-3
C1-2
R10
RELAY
H402
+30A
F10
BLOWER MOTOR RELAY
AC REQUEST SWIGNITIONAUX HEATER REQUEST/HSCOV_FAP
CAN
BP02
B
29-FA13 OG WA 0.35C10210+10A
F102
C96
22
6.0
WA
RD
30-DA1
+60A
F3
G7
DRI
EL
E
4.0
WA
GN-OG
15-FA18D
2.5
WA
RD
30-FA24
30-FA23 RD WA 2.5
C111 22
15-FA13A
BATTERABBATTERABBBATTERAABattery
..EJB
Blower Motor Relay
Central Junction Box (CJB)
ELEEELEEEELEA-P
412-01-3 Climate Control—LHD 4WD/LHD FWD, Vehicles Without: Air Conditioning
2011.0 Kuga (G1313093)
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CAN
C1-2C1-1
CGM
MOTOR
H123
C1-1
C1-2
C1-3
C1-4Thermal
Limiter
.
2H4034.0
WA
BK-RD
31S-FA18
31S-FA33 BK-OG WA 4.0
31S-FA33A BK-OG WA 4.0
GN-OG WA 4.0
31-FA25 BK WA 4.031-DA2 BK WA 4.0
S24
S6
2C7891
6C378
7C378
C378
8
M
(-)
RY
GN-RD WA 0.35
M
H206
.4C5382
OG-GN WA 0.35C3783
5WH-VT WA 0.35
0.35
WA
BK-OG
91-FA13
4C378
C3801
2
3C380
4
5C380
1
2
3
4C470
.
B5 GND
B4
B3
B2
B1
A7
A6IGNITION
A8
A/C ON
A2
A3 ILLUM.
A5 AUX. HEATER REQUEST
A4
ELEC. GND
VBATTA1
SWITCH A/C
SWITCH
12 3
4
3
2
1
0
4
BLOWER
SWITCH
RECIRC
HEAD
H101
B-1
GROUND BATTERY G1
G8
ENGINE
GROUND
31-BA11 BK FLR9 25.0
25.0
FLR9
BK
31-BA11A
GROUND PASSENGER SIDE G20
1
33-FA76 YE-BU WA 0.35
32-FA76 WH-BU WA 0.35
VER SIDEECTRONIC GROUND
S1291-DA2 BK-BU WA 0.75
2.5
WA
BK-BU
31S-FA32
31S-FA31 BU WA 4.0S2531S-FA31A BK-YE WA 1.5
31S-FA30 BK-WH WA 1.0
0.35
WA
GN-RD
GBlower Motor
..Blower Motor Resistor
RYRRYRRYRR
44Recirculation Blend Door Actuator
Climate Control Module
GROUNDGGROUNDGGGROUNDSUPPORT
GROUNDGGROUNDGGGROUNDSUPPORT
GROUNDGGROUNDGGGROUNDA-PILLARECTRONICGECTRONICGECTRONICGILLAR
412-01-4 Climate Control—LHD 4WD/LHD FWD, Vehicles Without: Air Conditioning
2011.0 Kuga (G1313093)
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15-FA18
25.0
FWK
RD
30-DA25
5C102
P
(+)
BATTER
+F100 10A
0.50
WA
BK-BU
31S-FA23
C102
+
F11 20A
BB03
.
32
C95
0.35
WA
GN-BK
15-DA415-FA13S48
B+1
29S-LE10AS5
8-FC10
C10314
C1-5
C1-1C1-3
C1-2
R10
RELAY
H402
+30A
F10
BLOWER MOTOR RELAY
AC REQUEST SWIGNITIONAUX HEATER REQUEST/HSCOV_FAP
CAN
BP02
B
29-FA13 OG WA 0.35C10210+10A
F102
C96
22
6.0
WA
RD
30-DA1
+60A
F3
G7
DRI
EL
E
4.0
WA
GN-OG
15-FA18D
2.5
WA
RD
30-FA24
30-FA23 RD WA 2.5
C111 22
15-FA13A
BATTERABBATTERABBBATTERAABattery
..EJB
Blower Motor Relay
Central Junction Box (CJB)
ELEEELEEEELEA-P
412-01-5 Climate Control—RHD 4WD/RHD FWD, Vehicles Without: Air Conditioning
2011.0 Kuga (G1313094)
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CAN
C1-2C1-1
CGM
MOTOR
H123
C1-1
C1-2
C1-3
C1-4Thermal
Limiter
.
2H4034.0
WA
BK-RD
31S-FA18
31S-FA33 BK-OG WA 4.0
31S-FA33A BK-OG WA 4.0
GN-OG WA 4.0
31-FA25 BK WA 4.031-DA2 BK WA 4.0
S24
S6
2C7891
C378
C378
C378
8
M
(-)
RY
GN-RD WA 0.35
OG-GN WA 0.35C3783
5WH-VT WA 0.35
0.35
WA
BK-OG
91-FA13
4C378
C3801
2
3C380
4
5C380
1
2
3
4C470
.
B5 GND
B4
B3
B2
B1
A7
A6IGNITION
A8
A/C ON
A2
A3 ILLUM.
A5 AUX. HEATER REQUEST
A4
ELEC. GND
VBATTA1
SWITCH A/C
SWITCH
12 3
4
3
2
1
0
4
BLOWER
SWITCH
RECIRC
HEAD
H101
B-1
GROUND BATTERY G1
G8
ENGINE
GROUND
31-BA11 BK FLR9 25.0
25.0
FLR9
BK
31-BA11A
GROUND PASSENGER SIDE G20
1
VER SIDEECTRONIC GROUND
S1291-DA2 BK-BU WA 0.75
M
H206
.4
C538
2
0.35
WA
YE-BU
33-FA76A
0.35
WA
WH-BU
32-FA76A
2.5
WA
BK-BU
31S-FA32
31S-FA31 BU WA 4.0S2531S-FA31A BK-YE WA 1.5
31S-FA30 BK-WH WA 1.0
0.35
WA
GN-RD
GBlower Motor
..Blower Motor Resistor
RYRRYRRYRR
Climate Control Module
GROUNDGGROUNDGGGROUNDSUPPORT
GROUNDGGROUNDGGGROUNDSUPPORT
GROUNDGGROUNDGGGROUNDA-PILLARECTRONICGECTRONICGECTRONICGILLAR
2222Recirculation Blend Door Actuator
412-01-6 Climate Control—RHD 4WD/RHD FWD, Vehicles Without: Air Conditioning
2011.0 Kuga (G1313094)
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